|
|
DIYPNP
by DIYAutoTune.com
The Do It Yourself Plug-N-Play MegaSquirt EMS
you build from a simple kit.
Application Docs:
How to jumper and configure your DIYPNP to get your car fired up on
the first try
1993-1994 Ford Probe USDM 2.5L KLDE MT
Test Vehicle Details:
The vehicle used for drawing up these
application docs was a USDM 1993 Ford Probe 2.5L with a manual transmission. All
factory electronics/ignition system components are in place and
the factory wiring harness is in satisfactory condition.
Other notes:
MAF in place
Aftermarket turbo kit installed
Exact injector size unknown, 330cc used for basemap ** Recalculate the Req_Fuel before using **
|
Startup Maps
Base Configuration .msq files to help you
get your car fired up safely and quickly. Ready to
tune.
We're including these maps prior to
showing you how to jumper your DIYPNP up. There's a reason
for that. The base ignition settings contained in these
maps should be loaded on your DIYPNP before you power your car
up (with the key) with the DIYPNP installed. This is to
prevent damage to your ignition system in case the default
settings are not correct for your vehicle. Note that you can
power up the DIYPNP off the vehicle on a power supply connected
to the power jack next to the DB15 connector.
So here's our
recommendation-- After you complete basic assembly, Power
up your DIYPNP one of two ways. Either plug a Stimulator
Power Supply into the front panel of the box (the easiest way),
or, start the Jumper Section below, but only connect the power
and ground wires to start with. That way you can plug the
DIYPNP into your factory wiring harness and safely power it from
your car. The third option, if you've fully assembled and
jumpered your DIYPNP already, is to unplug your coils from their
power connectors before plugging the DIYPNP into your factory
harness and powering it from there.
Then and only then,
you can flash the firmware on your DIYPNP to the MS2/Extra
firmware if you haven't already, and then load the startup map
provided to help you get your vehicle started.
Click Here to Download
Startup Maps for this Vehicle
Once the vehicle is
started, you will need to use the MS2/Extra manuals to set the
base timing and begin to tune the vehicle! This is
critical! Do not drive an untuned vehicle!
|
DIYPNP Jumper Configuration
This section will cover the standard,
basic jumper configuration required to get the vehicle
running using your DIYPNP.
Vehicle information |
System Information |
|
|
|
|
Market: |
USDM |
DIYPNP v1.1 |
|
|
|
|
|
Make: |
Ford |
|
|
|
|
|
|
Model: |
Probe |
Code Version: |
|
|
|
|
Year: |
1993 |
MS2/Extra 3.0.3 - 20090912 |
|
|
|
|
Engine: |
2.5L V6 |
|
|
|
|
|
|
Tranny: |
Manual |
|
|
|
|
|
|
Trim: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Edge Pin Connections |
Pull Ups |
|
Ignition Settings |
Main |
Adapter |
Connection |
Resistance |
Voltage |
|
Spark Mode |
Toothed Wheel |
IAT |
3K |
ALED |
|
|
|
Trigger Angle |
10 |
CLT |
3E |
WLED |
|
|
|
Main/Return |
|
TPS SIG |
3F |
OPTO+ |
|
|
|
Oddfire Angle |
|
O2 SENSOR |
3C |
VR2 |
|
|
|
GM HEI/DIS |
|
VR IN + |
4H |
IAC |
FB Diode |
Banded end to 12V |
|
Use Cam Signal |
|
VR IN - |
4F |
High Current Drivers |
|
Ignition Input Capture |
Falling Edge |
OPTO IN + |
|
Output |
Enabled |
To Pin |
|
Spark Output |
Going High (Inverted) |
OPTO IN - |
|
S1 |
|
|
|
Number of Coils |
Single Coil |
VR2 IN + |
4G |
S2 |
|
|
|
Dwell type |
Standard Dwell |
IAC |
4Q |
S3 |
|
|
|
Cranking Dwell |
6.0 |
TACH OUT |
|
S4 |
|
|
|
Cranking Advance |
10 |
FUEL PUMP |
4T |
Knock Circuit |
|
|
Maximum Dwell |
6.0 |
INJ1 |
4U,4W,4Y |
Enabled |
Sensor + |
Sensor - |
|
Maximum Spark Duration |
0.7 |
INJ2 |
4V,4X,4Z |
X |
3M |
|
|
Trigger wheel arrangement |
Dual Wheel |
12V |
1B |
I/O Circuits |
|
Trigger wheel teeth |
6 |
12V |
|
|
Input From |
Out Pin To |
Purpose |
Missing teeth |
0 |
12V |
|
Relay 1 |
PT6 |
4I |
VRIS 1 |
Tooth #1 angle |
60 |
VREF |
3I |
Relay 2 |
PT7 |
4J |
VRIS 2 |
Wheel speed |
Crank |
5V |
|
Boost |
PA0 |
4M |
Fuel Prs Reg. |
Second trigger active on |
Falling Edge |
SG |
|
Input 1 |
1O (remove R14) |
3P, 1L |
AC Fan & Clutch |
and every rotation of |
Cam |
SG |
|
Input 2 |
|
|
|
Notes |
|
GND |
4A |
|
|
|
|
RPM - - - VRIS 1 - - - VRIS 2
0-3250 - - closed -
- closed 3250-4250 - - open - - closed 4250-6250 - -
open - - open 6250-7500 - - closed - - closed
|
GND |
4B |
Misc Jumpers |
|
GND |
4C |
|
On |
Off |
|
GND |
4D |
OPTO GND |
|
X |
|
GND |
1U |
BL/TH |
|
X |
|
IGN1 |
1G |
|
|
|
|
IGN2 |
|
|
|
|
|
WLED |
|
|
|
|
|
ALED (Fan) |
4L |
|
|
|
|
|
Other Changes/Considerations
This section will cover changes that need to be made
to the DIYPNP that go beyond the standard I/O jumpering, such as intake
valve butterfly activation, on/off VVT activation, or other
customizations to address the specific needs of a vehicle.
Radiator Fan
In the Jumper Notes above we've included a
jumper for radiator fan activation using the 'ALED' circuit.
Include a jumper during assembly from the ALED terminal to
Connectorboard 4L. You can configure
the fan activation in TunerStudio from the 'Extended > Output Ports
Settings' Menu. More information on configuration can be
found in the
MS2/Extra Documentation here.
|
VRIS Variable Intake
The Variable Resonance system inside the
intake manifold is controlled by two vacuum solenoids and two
vacuum actuators. The control wires for both of these
solenoids are conveniently available within the ECU connectors
for us to take control of. The solenoid for the first VRIS
actuator is at pin 4I and the second is at 4J. We chose to
jumper PT6 to the input of 'Relay 1' and PT7 to the input of
'Relay 2'. 'Relay 1' out would be connected to 4I and
'Relay 2' out would be connected to 4J. The activation and
deactivation RPMs for each solenoid can be found above in the
jumper chart notes area. When properly configured the
actuators should be receiving vacuum at idle. You can configure
the VRIS activation in TunerStudio from the 'Extended > Output Ports
Settings' Menu. More information on configuration can be
found in the
MS2/Extra Documentation here.
|
AC Fan and Clutch Relays
The signal from the AC control unit passes
through the factory ECU to control the AC clutch and AC fan.
We chose to use 'Input 1' on the main board to condition the
input from the AC switch to control the fan and compressor
clutch. You will want to remove resistor R14 or leave that
component off. Jumper from 1O to 'Input 1' in.
Jumper from 'Input 1' out to both 3P and 1L.
|
Fuel Pressure Control Solenoid
The stock ECU controls a solenoid to deny
vacuum to the fuel pressure regulator and increase fuel pressure
during warm starts. We found after testing the engine
turned over just fine with properly adjusted cranking,
afterstart, and warmup settings and not using the solenoid.
We used PA0 as the input to the boost control circuit and output
to 4M for this as the 'Relay 1' and 'Relay 2' circuits had
already been used by the VRIS system. We could have used
WLED to drive this solenoid directly but decided to leave it
open for the possible future application of a wasted spark
distributorless ignition system. The boost control circuit
can double as an overkill relay control circuit if needed. You can configure
the solenoid activation in TunerStudio from the 'Extended > Output Ports
Settings' Menu. More information on configuration can be
found in the
MS2/Extra Documentation here.
|
Sensor Calibration
-
This vehicle does have a variable TPS.
You should calibrate it properly from TunerStudio in the
'Tools' menu. Choose 'Calibrate TPS'.
-
Make sure the engine is off, and
the key is on.
-
With your foot off of the throttle,
click the 'Closed Throttle ADC Count - GET CURRENT'
Button.
-
Put the throttle to the floor.
With your foot fully depressing the throttle, click the
'Full Throttle ADC Count - GET CURRENT' Button.
-
Click Close.
-
Calibrate your CLT Sensor and IAT
Sensor.
-
Again from TunerStudio, click
'Tools > Calibrate Thermistor Tables'. Make
sure 'Coolant Temperature Sensor' is selected at the
top.
-
Enter these values, and click
'Write to Controller.
-
Now you'll do the same for the
IAT. Select 'Intake Temperature Sensor' at the
top in the drop down box.
-
Enter these values, and click
'Write to Controller. Now click Close to Exit.
-
Finally, you should calibrate your O2
Sensor to the ECU. To do this, click 'Tools >
Calibrate AFR Table'.
-
Choose your O2 Sensor from the
list. Choose Narrowband for the stock O2
Sensor. Or select your wideband and the proper
configuration of said wideband from the drop-down
list.
-
Click 'Write to Controller'.
Once finished writing, click 'Close'.
|
Deleting the MAF
The DIYPNP allows you to disconnect the Mass
Air Flow meter. When you remove the MAF, you will need to
install a GM style intake air temperature sensor in your intake.
This sensor connects to the third and forth pins on the IAT
connector, as shown in the photos below. IAT sensors have no polarity,
so it does not matter which wire you connect to which pin.
IAT Sensor:
Simply wire a GM Open Element IAT Sensor into
your factory wiring harness at the MAF connector. You can
poke wires into the MAF connector, or you can cut and splice.
The wires should then be folded down over the edge of the MAF connector, and the
whole assembly firmly and cleanly wrapped in high quality electrical tape sealing it up. 3M makes
some good stuff that can handle the temps found in engine bays-- read the specs.
|
Read the Manuals, You are Responsible for your own
results!
This Application Doc is intended to assist
you in your DIYPNP DIY EFI Installation. We've done a fair
amount of research, and actually tested on a similar vehicle to
help ensure we can provide the most accurate information
possible to make your installation go as smoothly as possible.
That said, there are certain things you could do incorrectly, or
certain things you could change up, that could cause you to run
into issues. Our tech support department will be glad to
assist you working through any issues you might have, please
contact us and give us that opportunity and we should be able to
work things out for you.
Startup Maps included/attached to this
Application Doc is intended only to help you get your engine
started so that you can properly tune your engine. The map
will be setup properly for a stock vehicle matching the
year/make/model/trim in the 'Test Vehicle Details' section at
the top of this page. If you have made any changes to your
wiring, your ignition system, or other related components, this
map may not be ideal for your vehicle. You will then need
to check and confirm the appropriate settings and properly
configure your DIYPNP EMS for your altered vehicle. Some
maps offered may be more completely tuned that others, some may
be just setup enough to get the car to fire up and idle with a
little help from the throttle. That's when the tuning
begins.
In short-- We've provided you with the
building blocks for an incredible EMS. You are however
responsible for the implementation and your own successes or
lack thereof, but rest assured that we're here for you and we're
going to do everything in our power to make sure your project is
a success.
For more information on configuring and
tuning your DIYPNP EMS, and for information on adding and tuning
custom MS2/Extra features, read up at
http://www.msextra.com/ms2extra/. In fact, everyone
implementing this system should read that manual from front to
back if you really want to harness the power of the DIYPNP EMS.
|
We'd love to hear your feedback on our DIYPNP
Application Docs.
Click Here to offer feedback/suggestions!
|